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 RFID, QR CODES, AND BARCODES FOR FSMA 204

TRACEABILITY AND FOOD SAFETY REQUIREMENTS IN THE SUPPLY CHAIN

BY KATIE FORSYTHE

 

When it comes to the food supply chain, safety is of utmost importance. Your customers in these industries likely have to routinely adapt their practices to comply with the everchanging rules and regulations from the FDA– such as its recent focus on food distribution being more visible to consumers. 

 

To prevent potential issues regarding food safety, the Food Safety Modernization Act (FSMA) was introduced into legislation. The FSMA Final Rule (204) specifically focuses on more requirements for traceability within the supply chain. Here’s how labeling technologies like RFID, QR codes, and barcodes can help your food manufacturer and distributor customers comply with FSMA 204 and increase their general traceability capabilities.

Understanding FSMA 204 and its Traceability Requirements

 

FSMA 204 is also known as the FDA’s Food Traceability Rule. The rule requires additional recordkeeping as specific foods on the Food Traceability List (FTL) move through manufacturing, processing, packing and holding. The act is designed to address the significant public health burden of foodborne diseases that hospitalize about 48 million people each year in the United States. Companies must comply with FSMA 204 by January 20, 2026.

Food Traceability List

Here are some of the foods on the Food Traceability Lists. Visit FDA’s website for more information.

Shell Eggs

  • Egg of a domesticated chicken

 

Soft Cheeses

  • Fresh soft, soft un-ripened, soft-ripened, and semi-soft cheeses made from pasteurized milk.
  • Cottage cheese, chevre, cream cheese, mascarpone, ricotta, queso blanco
  • Cheeses made from unpasteurized milk, other than hard cheese

 

Refrigerated Ready-to-Eat Deli Salads

  • Egg salad, potato salad, and seafood salad.

Fresh Fruits and Vegetables

  • Cucumbers, herbs, leafy greens, sprouts, melons, peppers, tomatoes, tropical tree fruits, fresh-cut fruits, fresh-cut vegetables

 

Nut Butters

  • Almond, cashew, chestnut, coconut, hazelnut, peanut, pistachio

 

Seafood

  • Fresh, frozen, and refrigerated smoked and unsmoked finfish, fresh and frozen crustaceans, and fresh and frozen molluscan shellfish

Critical Tracking Events and Key Data Elements

The businesses and organizations that work with foods on the FTL must maintain records with Key Data Elements (KDEs) for specific supply chain activities, which are defined as Critical Tracking Events (CTEs). By ensuring accurate tracking of CTEs and KDEs, companies can strengthen food safety practices, reduce contamination risks, and enhance consumer protection.

CTEs

CTEs refer to the specific points in the food production and distribution process where food is handled, transformed, or moved, such as harvesting, packing, shipping, and receiving. These events are critical for tracking a product’s journey and identifying potential contamination points.

KDEs

KDEs are the specific pieces of information that must be recorded at each CTE to ensure accurate traceability. This data includes essential details such as lot codes, shipment dates, and product descriptions, providing a comprehensive record of a product’s path from origin to consumer.

Why RFID, QR Code, and Barcode Labels

To comply with FSMA requirements, businesses must implement labeling solutions that enhance tracking, recall management, and data accuracy. RFID, QR codes, and barcode labels are three key technologies that facilitate compliance while improving operational efficiency.

RFID Labels

Radio Frequency Identification (RFID) technology uses electromagnetic fields to automatically identify and track tags attached to products, pallets, or containers. Unlike traditional barcodes, RFID does not require a direct line of sight for scanning, making it a powerful tool for food safety compliance.

Benefits of RFID:

  • Real-Time Inventory Tracking: RFID provides instant visibility into food product inventory, ensuring accurate traceability from production to distribution.
     
  • Automated Data Capture: RFID reduces manual errors by automating the collection of essential data, speeding up reporting processes.
     
  • Enhanced Supply Chain Visibility: RFID improves monitoring at every stage, from farm to table, helping businesses respond quickly to recalls or safety concerns.

QR Code Labels

QR (Quick Response) codes are two-dimensional barcodes that store information such as product details, batch numbers, and expiration dates. They can be scanned using a smartphone or scanner, making them highly accessible to both businesses and consumers.

Benefits of QR Codes:

  • Access to Detailed Product Information: Customers and regulators can scan QR codes to view sourcing details, ingredient lists, and safety certifications.
     
  • Improved Recall Management: QR codes link to batch and lot data, helping companies track and remove affected products more efficiently.
     
  • Enhanced Consumer Engagement: Brands can use QR codes to provide transparency, sharing sustainability practices, allergen details, and more.

Barcode Labels

Barcodes are widely used across industries for tracking and inventory management. They consist of machine-readable lines and numbers that store product information, making them essential for FSMA compliance.

Benefits of Barcodes:

  • Industry-Wide Recognition and Easy Implementation: Barcodes are already established in supply chain operations, making them simple to integrate into FSMA compliance efforts.
     
  • Efficient Tracking: Businesses can manage batch numbers, expiration dates, and product details quickly using barcode scanning technology.
     
  • Cost-Effective Traceability Solution: Barcodes offer an affordable way for businesses to enhance food safety and regulatory compliance.

Key Benefits of Implementing RFID, QR Code, and Barcode Labels for FSMA Compliance and Beyond

Implementing RFID, QR codes, and barcode labels in the food industry is a game-changer for FSMA compliance. These labeling technologies can significantly enhance traceability by allowing businesses to track food products efficiently from farm to fork. With real-time data capture, companies can quickly identify a product’s origin, ensuring greater transparency and accountability in the supply chain. This capability not only helps businesses comply with regulatory requirements but also strengthens consumer trust by providing detailed product information at every stage of distribution.

 

Beyond traceability, these labeling solutions play a crucial role in food safety and operational efficiency. In the event of a recall, businesses can swiftly locate and remove contaminated products, minimizing health risks and financial losses. Digital record-keeping reduces human errors associated with manual data entry, improving reporting accuracy and regulatory compliance. Additionally, RFID, QR codes, and barcodes streamline inventory management, reducing waste and optimizing supply chain processes. By integrating multiple labeling methods, companies can create a flexible and robust traceability system that meets their unique operational needs while ensuring FSMA compliance.

Supply Chain Applications for FSMA Compliance

Implementing RFID, QR codes, and barcodes across the food supply chain plays a crucial role in meeting FSMA compliance requirements.

 

Produce Industry

RFID tags enable real-time tracking of fruits and vegetables from farms to distribution centers and grocery stores. By using RFID to capture data on temperature, humidity, and transit times, your customers can quickly identify issues that could impact product quality.

Meat and Poultry

When scanned, QR codes provide immediate access to product history, enabling retailers and consumers to verify food safety information. In the event of a recall, QR codes allow for faster identification of affected batches, reducing risks and improving response times.

Seafood Tracking

RFID tags provide real-time data on temperature deviations, alerting suppliers and distributors to any issues that may compromise product integrity. By ensuring strict cold chain compliance, RFID technology helps reduce food waste and protects consumers from potential health hazards.

Warehouse and Distribution Centers

RFID allows for bulk scanning of pallets and shipments without direct line-of-sight, expediting the sorting and tracking process. Meanwhile, barcodes offer a cost-effective and widely adopted solution for managing individual product data. These technologies can improve operational efficiency, reduce shrinkage, and maintain better control over food traceability.

Packaged Foods

QR codes bridge the gap between product packaging and digital information by providing instant access to ingredient lists, nutritional values, and allergen warnings. Consumers can scan a QR code with their smartphones to verify whether a product meets their dietary needs.

DLS is Here to Help!

 

Navigating FSMA compliance requires reliable labeling solutions, and we are here to support you with high-quality RFID, QR code, and barcode labels tailored to your customer’s needs. Our service bureau ensures that your labels are properly formatted, printed, and encoded for seamless integration into your customer’s products. Whether you need RFID labels for real-time tracking, QR code labels for enhanced transparency, or barcodes for efficient inventory management, DLS has the expertise and technology to help. Reach out to one of our RFID experts today to discuss your labeling requirements or visit our page to learn more about how RFID technology can enhance your traceability and compliance efforts.

 

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